4 Key Advantages of Using MBBR Technology for Wastewater Treatment

Sewage & industrial wastewater treatment holds significant importance for several reasons. Firstly, it safeguards human health and the environment by eliminating harmful pollutants from water, including disease-causing bacteria, viruses, and chemicals that threaten aquatic life. Secondly, it aids in conserving water resources by recycling wastewater instead of discharging it into the environment, particularly vital in water-scarce regions and areas vulnerable to pollution.

Various industries benefit from specific advantages like pollution reduction and waste management through wastewater treatment. Common treatment methods include physical, chemical, and biological processes that effectively remove pollutants from wastewater.

The MBBR (Moving Bed Bio Reactor) Technology in wastewater Treatment is a easily installable system. It consists of an aerator and an aerobic-attached-growth biological treatment tank, all integrated into one unit. The plant is designed to effectively treat various types of wastewater. The result is high-quality recycled water, suitable for applications such as toilet flushing, floor cleaning, and irrigation.

MBBR technology is really important for treating wastewater in a sustainable way. It has many advantages and can be used in different industries. In this blog, we’ll explore more about MBBR technology, how it works & the benefits it offers.

Why is MBBR Technology important in Wastewater treatment?

Moving bed bioreactor technology is a type of biological wastewater treatment process that uses a moving bed of granular carriers to support a biofilm of bacteria. The bacteria in the biofilm break down organic matter in the wastewater, and the treated water is then discharged from the system. This technology treats wastewater really efficiently, produces very little waste, and can be used for different types of dirty water. MBBR is very reliable and can work for a long time without a minimal amount of maintenance activities. Many industries, like food and beverage, chemical, pulp and paper, and textile, use MBBR to clean their wastewater as it saves energy, takes up less space, and allows better control of the cleaning process.

The Significance of Water Quality in Industrial Operations and the Adverse Impact of Wastewater on Product and Equipment Quality

Water quality is important for industrial plants because it can affect the manufacturing process and the quality of the end product. For example, maintaining the quality of industrial water is exceptionally important for food and beverage and pharmaceutical industries where the end product is intended to be ingested by the consumer. Improper quality of water may cause hazards, severe economic loss and adversely impact the end product. Additionally, water quality can affect the efficiency, effectiveness, and safety of industrial processes.

1. Eutrophication

Eutrophication is a consequence of poor water quality in industrial operations. It occurs when excess nutrients, like nitrogen and phosphorus, from untreated wastewater, are discharged into water bodies. This leads to excessive algae and plant growth, depleting oxygen levels and harming aquatic life.

2. Human hygiene destroy

Industrial processes requiring water, such as cleaning, sanitation, and personal hygiene, heavily rely on access to clean and safe water. If the water used in these activities is contaminated with pollutants, pathogens, or chemicals, it can directly affect human health and hygiene.

3. Reduced efficiency & equipment damage

Impurities in water have the potential to harm equipment, accelerate corrosion, and cause the accumulation of scale. Corrosion, scale buildup, and clogging are frequent issues that impede the optimal performance of vital machinery.

4. Contamination of products

Industries that utilize water as an ingredient or have direct contact with products face the risk of product contamination due to poor water quality. Contaminants like bacteria, chemicals, or suspended solids can compromise product quality, hygiene, and safety. This can result in customer dissatisfaction and may even lead to regulatory concerns.

4 Key Advantages of Using MBBR Technology for wastewater treatment

The Moving Bed Bio Reactor technology is a highly desirable choice for a wide range of wastewater treatment applications owing to the following advantages:

1. Enhanced Treatment Efficiency

MBBR technology is more effective at treating waste than other methods as it uses a biofilm-based method with a large surface area for microbial growth. This makes it easier to remove organic materials and contaminants from wastewater in a more efficient manner. This is accomplished by MBBR using granular carriers to increase surface area, continual carrier movement to improve oxygen transmission, bigger carriers to avoid clogging, and less sludge generation as microbes adhere to carriers. Increasing treatment effectiveness, lower sludge generation, and providing more flexibility in a variety of applications are among the clear-cut advantages of Moving Bed bioreactor wastewater treatment.

2. Flexibility and Scalability

Due to the versatility offered by MBBR Technology, a variety of wastewater flows and properties can be effectively treated especially those supplied by combined sewer systems. Moving Bed Bio Reactor plants are appropriate for treating wastewater with various organic contents since they can manage varying degrees of organic loadings successfully. Additionally, the scalability of MBBR technology makes it simple to change the reactor size to suit the particular requirements of wastewater treatment plants. Growing waste water treatment plants or those that need to be able to handle a wider range of wastewater flows will find this as one of the key Advantages of MBBR technology.

3. Cost-Effectiveness

Using the MBBR system for wastewater treatment offers a number of cost-effective benefits for industries such as:

  • Low space requirements: MBBR systems offer a space-efficient alternative to conventional wastewater treatment systems like activated sludge systems. The utilization of a biofilm carriers enables a greater concentration of microorganisms, resulting in the capacity to treat larger amounts of wastewater within a reduced area.
  • Low energy requirements: Mechanical energy-intensive aeration equipment, like diffusers or blowers, which are frequently used in conventional activated sludge systems, are typically not needed in MBBR systems. An MBBR system doesn’t require any additional energy-intensive aeration equipment because the carriers in the system naturally agitate the fluid and transfer oxygen.
  • Ease of operation & maintenance: Sludge generation is vastly minimized in this technology due to which its processing and disposal are minimal, which lowers the costs involved. Compared to certain other wastewater treatment methods, MBBR systems are comparatively easy to use. Once the system is properly configured, daily monitoring and intervention are reduced. The necessity for considerable operator intervention is diminished by this simplicity, which therefore cuts labour expenses.

4. Robust and Resilient Performance

Compared to more traditional system like activated sludge systems, MBBR systems are more resilient to shock loads and disturbances making it a robust option. Microorganisms are better able to withstand changes in the wastewater environment when there is a moving bed of carriers to keep them suspended.

Even when dealing with high levels of organic matter, MBBR wastewater treatment process excels at achieving high treatment efficiency. The large surface area that the biofilm of carriers offers, allows the microorganisms to flourish and efficiently break down larger amounts of organic matter. Additionally, the shifting bed of carriers helps keep the system clean, which reduces the need for chemicals and other cleaning agents. This system’s built-in ability to clean itself lessens the need for external maintenance materials.

Wipro Water Approach

Wipro Water is a division of Wipro Infrastructure Engineering that provides a wide range of water and wastewater treatment solutions, as well as plant operation and maintenance services, to industries and communities. With over 40 years of experience in the water treatment industry, Wipro Water has served over 500 customers in 25 different industry segments. The company offers end-to-end, custom-designed integrated plants for a variety of sectors.

Wipro Water provides advanced industrial effluent treatment plants based on MBBR technology to help industries meet regulatory discharge norms. With extensive expertise and practical knowledge in designing MBBR-based ETPs and recycling systems, along with a track record of successful installations, Wipro Water is an ideal partner for such projects. In addition to industrial effluent treatment, Wipro Water also offers sewage treatment plants (STPs) utilizing MBBR technology. These STPs are designed as standardized packages suitable for residential and commercial complexes. They are available in various capacities ranging from 5 KLD to 800 KLD, constructed using either MSEP or RCC materials. By leveraging MBBR technology, Wipro Water delivers efficient and reliable solutions for wastewater treatment, ensuring compliance with regulatory requirements and catering to the specific needs of different industries and applications. They have been successfully implemented in a wide range of applications industrial wastewater treatment, and aquaculture. For instance, Wipro Water’s MBBR system helped to remove heavy metals and other pollutants from the wastewater. This allowed the wastewater to be reused for industrial purposes, saving the company money and reducing its environmental impact.

If you are looking for a custom wastewater treatment solution that can help you seamlessly achieve your goals, then Wipro Water is a great option to consider.